The P 80 of a ball mill work index test can be estimated if the P 100 is know based on this equation: Estimate grams per revolution when only P100 is known. NI43101 reports often provide P 100 and the work index. To estimate the other parameters, you can assume: the P 80 is × (P 100, µm)
This is because work index frequently changes as a function of the product size in comminution. If target grind size during a project is changed, or if the test is run at the wrong product size, then it is necessarily to provide a correction. The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis
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Conclusions. The power model and linear model both will give reasonable P80 estimates given the P100 of a Bond ball mill work index test product. The power model might be marginally more robust ...
Many researchers have tried to find alternative methods for determining this Index to reduce labor costs, sample weight, or to get one without standard equipment. This paper was carried out with the purpose of reviewing, classifying and testing the existing methods for determination the Bond Ball Mill Index.
expected from their Bond ball milling work indices. In fact, the average ratio of DWi to Bond ball mill work index was at the 90th percentile of a much larger database. This result indicates that the SAG milling power requirements for these ores is likely to be much greater than what would be expected from the Bond ball mill work index.
It provides the Bond Ball Mill Work Index which expresses the resistance of material to ball milling. This happens after 710 grinding cycles, which shows that the procedure is a lengthy and ...
MenéndezAguado et al. examined the possibility of determining the work index in a Denver laboratory batch ball mill with the same inner diameter as the Bond ball standard mill. The research was performed on the size class of 100% − mm using samples of gypsum, celestite, feldspar, clinker, limestone, fluorite, and copper slag.
Dear all, Have a good day! I am trying to determine ball mill work index for a very soft . If I follow bonds procedure to do experiment, not able to determine. The following is the data of ore sample. F80% = 2300mic Mesh of grind =300mic 300mic in feed = 47% In this case if the sample is gri ... Work index is as per plant operation data is 2 ...
A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns). The required product size distribution is to be 80% passing 100 mesh (149 microns). In order to determine the power requirement, the steps are as follows: Example Calculation
The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a predefined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stagecrushed to 100% passing size of < mm.
and the Bond Ball Mill Work Index Test (GMG, 2021). The sampling and surveying guideline (GMG, 2016) pro vides addi tional detail on how to collect the required data and is critical to this analysis.
Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate to each other and how they can be used to obtain an accurate design for the grinding mills required for
Typical Mill Circuit Represented by the Bond Ball Mill Test. The procedure for the work index test bases the BW i value on the calculation of new fines generated in the test. This means that the fraction of fines in the feed should not influence the test result significantly, if at all.
For the ball mill grindability test, the work index is calculated from the following revised equation (in short tons): where: Pi = sieve size tested (microns) Gpb = ball mill grind ability Wi, P F have the same meanings as in the top equation. Equipment required: Laboratory ball mill, cm x cm with following ball charge: Agitator ...
The ball mill performance was poor and could be indicated by only 59 % of< 125 µm (target product) in the discharge. ... Bond Ball Mill Work Index in kWh/t. Bond Rod Mill Work Index ...
The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of 100 µm. The Bond rod mill work index (Wi RM, or RWi) conducted from a feed size of approximately 10 mm to a product size on the order of 1 mm.
You need a twostage solution, first stage opencircuit mill and then second stage closedcircuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+ mm) and the Bond ball mill work index for the fine component ( mm).
For any circuit, whether a crushing circuit, a rod mill, or a closed ball mill circuit, the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size to 100 um. The sample was received crushed appropriately for the ball mill test.
The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.
The charge is milled with the standard Bond ball mill for a set time. A particle size analysis is performed on the feed and ground product, and a modified work index is calculated using a proprietary model. The Mod Bond results must be calibrated against sufficient standard Bond ball mill work indices, typically 10% of the total.
The Bond Ball Mill Work Index (Wi) is one such spatial estimate which remains difficult to infer correctly. The Wi defines the specific energy (kWh/ton) required in grinding a ton of ore in the ball mill from a very large size (infinite) to 100 m (Lynch et al. Citation 2015). At the time of writing, this variable is of particular interest for ...
The work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can be calculated from the operating performance of a milling ...
The work index Wi was defined by F. Bond as the specific energy (kWh/ton) required to reduce a particulate material from infinite grain size to 100 microns. ... The energy consumed by the ball ...
C) for coarse rocks (7550 mm), a rod mill work index (Wi RM) for intermediate sized particles (253 mm), and a ball mill work index (Wi BM) for small particles (<3 mm) (Ammtec, 2000). Laboratory testwork is required to determine these Work Indices, and each test requires carefully collected samples of rock that is representative of future mill ...
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