Directreduced iron (DRI), also called sponge iron, is produced from direct reduction of iron ore (in the form of lumps, pellets or fines) by a reducing gas produced from natural gas or coal. The reducing gas is a mixture majority of hydrogen (H2) and carbon monoxide (CO) which acts as reducing agent. This process of directly reducing the iron ...
Coal plays a dual role in the Kiln. Part of coal is used as fuel to supply the desired heat so as to take the raw materials to the desired temp. But main role of coal is to supply carbon in the reduction process. Dolomite is used as sulphur scavenger which finally comes out with the char. Char contains ash of coal and other impurities of iron ore.
station as % of the coal quantity and that of nonpit head station as % of the coal quantity can be considered. However, these losses are pertaining to the quantity of the coal and does not have any impact on the GCV of the coal. 3. GCV of the coal is decreased over a period as a result of the storage in the coal yard.
Raw material utilization and waste generation for the DRI suggest that tonnes of ore, tonnes of noncoking coal and tonnes of dolomite are needed to produce 1 tonne of sponge iron and tonnes of solid wastes [2, 5].This implies that for every 10 tonnes of sponge iron produced, almost 2 tonnes of solid wastes are produced in the form of semiprocessed iron and coal char.
The DRI was investigating a case against another company (also named in the 2016 notice) but the customs and excise tribunal ruled in favour of the company. ... Coking coal could be used for this ...
For the production of high quality DRI, 94% metallization, % carbon and discharged at 700°C, the thermal energy consumption is only Gcal/t DRI as natural gas and just 60 to 80 kWh/ton DRI as electricity, with a remarkable low iron ore consumption of to t/t DRI, mainly due to high operating pressure.
Fine coal processing and coarse coal processing use similar operations and equipment to separate the contaminants. The primary difference is the severity of operating parameters. The majority of coal cleaning processes use upward currents or pulses of a fluid such as water to fluidize a bed of crushed coal and impurities.
Natural gas is a fossil fuel energy source. Natural gas contains many different compounds. The largest component of natural gas is methane, a compound with one carbon atom and four hydrogen atoms (CH 4 ). Natural gas also contains smaller amounts of natural gas liquids (NGLs, which are also hydrocarbon gas liquids ), and nonhydrocarbon gases ...
The use of coal in reduction of iron ore is associated with pollution and greenhouse gas emissions, particularly CO2 (Yilmaz and Turek, 2017). The supply of scrap steel is also diminishing due to its ever increasing use in both BF â€" BOF and DRI â€" EAF steel making routes (Kirschen, Badr and Pfeifer, 2011).
India is the country with the largest DRI production, reaching 34 Mt in 2019, accounting for around a third of global DRI (WSA, 2020). The majority of Indian DRI is produced via the coalbased route, using rotary kilns, making partly use of domestic coal. Elsewhere in the world,
Knowing the physical properties of coal is important in the preparation and use of coal. For example, coal density ranges from about to about megagrams per cubic metre, or grams per cubic centimeter. Coal is slightly denser than water and significantly less dense than most rocks and mineral matter.
Iron as an element is not in common use. However, the term iron is used for different materials which contain a high percentage of iron in elemental form. These materials are categorized as (i) pure iron, (ii) wrought iron, (iii) cast iron, (iv) pig iron, and (v) direct reduced iron. These types of iron are shown in Fig 1.
Table 2: Categories of Emissions from Iron and Steel Production Category of Emissions Treatment in Climate Leaders Emissions from use of purchased reducing agent (coal, coke) in blast furnace, sinter strand, EAF, etc. Stationary Combustion Guidance Reported using Core Module Guidance for Direct Emissions from Stationary Combustion Sources.
Note: Global DRI production, including hot and cold DRI and HBI, has shown an upward trend since 790,000 mt was recorded in 1970. In 2020, well over half of global DRI output came from India (where production is largely coalbased in rotary kilns) and from Iran, which in addition to using Midrex technology, has its own natural gasbased ...
Brown and black coal are mostly used as a source of fuel for power stations. Burning the coal produces heat which is used to make steam, so the the coal is sometimes called thermal or steam coal. The steam spins turbines to generate electricity. In Australia in 2017 coal was used to produce about 60% of the nation's electricity requirements.
India, the world's third largest coal producing country, is expected to maintain strong dependency on coal for the coming few decades. The gross calorific value (GCV) of coal is a key yardstick for many end users purchasing coal from suppliers, as it provides a clear measure of the useful energy content of a coal. Several methods are available to predict GCV using either moisture content and ...
Breccia and conglomerate are the coarsest types of clastic sedimentary rocks. Match the rock type to the shape of clast. Breccia Rounded clasts. Conglomerate Angular clasts. Breccia = Angular clasts. Conglomerate = Rounded clasts. Sandstone is common because ________. sand occurs in many environments. (Sandstone can be deposited in many ...
Dietary reference intakes (DRIs) are a set of scientifically developed reference values for nutrients. DRI values provide the scientific basis for nutrition professionals, governments, and nongovernmental organizations to carry out activities such as: Developing nutrition labels Developing dietary guidelines and food guides
Nearly million tons of DRI were produced in 2006 over the world, some 80% of which were produced by gasbased processes, the left by DOI: / 98 | Page "A study on the accretion formation in DRI kilns and possible ways for its reduction" coalbased processes. However, total DRI output continued ...
Direct reduced iron (DRI) is the product which is produced by the direct reduction of iron ore or other iron bearing materials in the solid state by using noncoking coal or natural gas. Processes which produce DRI by reduction of iron ore below the melting point of the iron are normally known as the direct reduction (DR) processes.
Scrapbased EAF production results in approximately tonne CO 2 / tonne crude steel, while natural gasbased DRIEAF production results in approximately tonne CO 2 / tonne crude can also be used in DRIEAF production, with average emissions ranging from t CO 2 / t crude steel for the COREX/FINEX process and t CO 2 / t crude steel for the rotary kiln process.
DRIbased reduction emits less carbon dioxide than the integrated method and enables the production of highquality products in the EAF. Highquality products require the highest quality of steel scrap; if scrap is limited, the use of DRI is necessary to guarantee specific qualities. DRI production requires cheap and readily available natural gas.
2017. By 2050, steel use is projected to increase by times that of present levels, to meet the needs of our growing Energy use in steelmaking Steel production is energy intensive. However, sophisticated energy management systems ensure efficient use and recovery of energy throughout the steelmaking process for reuse, wherever ...
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